Bar Tongs How To By white Finger

Bar Tongs How To 

By white Finger

 

This is my own design to avoid having a twist on the jaws as my previous pair broke on the twist
I start with a 13” length of  2” x 5/16” mild steel  marked up as in the picture. Measurements  are 1” in from both ends and a central line.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs1.jpg
I cut this with a disc cutter and hacksaw but it can also be cut with a hacksaw for the 1” lines at each end then hot cut down the central line. Note the new lines marked on both pieces. The measurements are the same on both pieces.  On the bottom piece the top line is 1/4” in from the top edge. The bottom line is 1/2” up from the bottom edge and 1 1/2” length. These will be cut off as well to form the jaws.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs2.jpg
Pieces now cut off . As you can see I cut them at 45 degrees instead of the 90 degrees I marked
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs3.jpg
Now to the forge take a good heat on the jaw end reheat as needed.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs4.jpg
I stretch the width with I cross peen then beat out the dents on both pieces on one side only. Do both the same way round . The side you hammer on will be the inside of the box jaw. You are aiming to end up with 3/16” thickness.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs5.jpg
Now to start the U bend on the jaw I go to my high tech bit of angle iron held in a vice with a lump of wood underneath to stop it from dropping out as I hammer with a cross peen.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs6.jpg
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs7.jpg
Bring the bend round a bit more on the edge of the anvil.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs8.jpg
Finish the bend around whatever thickness stock you will be using the tongs on . In my case it is 1/4” leaf spring.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs9.jpg
Should look like these.  I had to straighten out  a little bit of twist in the jaws.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs10.jpg
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs11.jpg
Now mark 4” from the jaw end of each piece with a centre punch. This is where I fuller to start the reins
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs12.jpg
Fuller on the centre punch marks with a bottom fuller or on the edge of the anvil just 1/2 way through.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs13.jpg
Now draw out the reins. I use the edge of the anvil for this.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs14.jpg
When they are long enough cut off any excess metal. As you can see I fullered one side a bit longer than the other but I can tidy that up with a grinder.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs15.jpg
Flip the top one over and lay it on the bottom one. Oops I just spotted I forgot to round the reins off.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs16.jpg
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs17.jpg
Right I have rounded the reins off . Now to align the jaws I get a good heat on both pieces on the tongs end and clamp the jaws around a piece of 1/4” stock with a pipe wrench then working both sides I tap the rivet area together. When the stock and tongs line up that’s it ready for normalising
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs18.jpg
After normalising I do some grinding to tidy up the inside edge of the jaws. Then drill and  rivet before grinding the ends of the jaws even.
The rivet I do the same way as in the flat jaw tongs Tut.
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs19.jpg
They  should look like this. With small adjustments to the reins they will fit various widths of stock
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs20.jpg
http://i1019.photobucket.com/albums/af317/esratraf/bar%20tongs/bartongs21.jpg


Login

Who's Online

  • shag
  • PAmike

Chat Room

Shout Box

Latest Message: 4 hours, 39 minutes ago
  • JMorris: Just found out this site isn't blocked at school
  • Graham Fredeen: Blade chat is still going.
  • JMorris: Blade chat is thriving now.
  • Graham Fredeen: Come on in folks, need some more participants!
  • Graham Fredeen: Blade chat is on now. Stop on in!
  • deathatsix: in and out of chat
  • PAmike: in chat
  • Graham Fredeen: Reminder, Blade chat is Tonight, 8 pm eastern. Join us in the chat room for bladesmithing Q&A and related discussions.
  • Vetro: New photos added to the Random Photo Gallery at the bottom of this page.
  • draknon: if you haven't voted for wierd iron please do so... for me... lol
  • deathatsix: In chat

Only registered users are allowed to post.

Random Image Plus